Technologies

We implement industrial
technologies

The history of W.P.I.P. stands for constant development and delivering innovative technologies for construction branch. Already the initial actions of the company founders were a promise of the development strategy based on innovation that is continued to this day. W.P.I.P. was the first in Poland to introduce pre-insulated pipe system in heating sector and begun its production as a joint venture with a Danish business partner.

For many years, we have been working on the development related to environmental protection and constructing cleanrooms. We also introduce numerous pioneer, green technologies in Poland, related to air purification and automation of production and logistic processes that reduce energy consumption costs, lower CO₂ emission and noise levels. Among other companies, we cooperate with a Finnish producer whose patented air purifying equipment has been installed by us in infectious diseases hospitals and virological laboratories of top ISO class.

The technologies and solutions offered by us under the comprehensive design and construction services include, but are not limited to, the following areas:

PRODUCTION AND WAREHOUSE LOGISTICS

ORGANIZATION AND AUTOMATION OF DISTRIBUTION PROCESSES
AUTOMATION OF PACKING PROCESSES
AUTOMATION OF INTERNAL TRANSPORT PROCESSES
AUTOMATION OF ASSEMLBY PROCESSES

PRODUCTION QUALITY PROTECTION

BSL 3+ CLASS LABORATORIES
CLEANROOMS
HOSPITAL UNITS FOR ISOLATING PATIENTS
ASSEMBLY HALLS IN CLEANROOM STANDARD

AUTOMATED PRODUCTION LINE

We’ve made a production line for curved – front car windows, including control automation and information system for management and communication with the data base.

Apart from the straight timing belt conveyor, the conveyor system also has four 90-degree turn modules, a buffer for 10 windscreens, a drawbridge – for internal communication, a 180-degree windscreen turn table, a windscreen separating station (separating top and bottom windscreens), a station leading to the washer, a station for putting rubber hoses after lamination, a station for windscreen manual loading and unloading and a station for storing defective windscreens behind the furnace.

BAGGAGE HANDLING SYSTEM / SORTER

The scope of works covered by W.P.I.P. was a part of a large project entrusted to W.P.I.P. / DIMARK consortium, entailing making a comprehensive baggage handling system (BHS) for the whole Ławica Airport, including safety and inspection systems, as well as advanced automation and overall control via a 24-hour management system.

W.P.I.P. was dealing with the delivery, installation and launch of the main baggage sorter from a Danish company, CRISPLANT, located in the departure area, as well as installation of baggage carousel in the arrival area. The conveyor belt comprised of tilt trays for transport and sorting is driven by electromagnets (linear motor). This solution not only allows to achieve the efficiency of 3 thousand pieces of baggage/h, 75% energy usage reduction, CO₂ emission reduction and 50% noise reduction – in comparison to conventional conveyors –but, more importantly, from the point of view of an airport, it is a reliable and failure-free solution. W.P.I.P. has also made a system of bulkheads for fire protection, separating machine work area from airport passenger area.

INTERNAL TRANSPORT SYSTEM

We’ve made a station for collecting cartons from manual packing stations located on the main line leading to a palletizer.

The scope of works included preparing the concept and design, as well as delivery and installation of devices and making automation and control for the whole system.

CONVEYOR LINE ON MEZZANINE

Facing the problem of communication routes, including the fire road, crossing with the planned conveyor line, INDESIT decided to ask W.P.I.P. for help.

The problem has been solved by constructing the conveyor line, which transports products from the packing area to the warehouse, on an over 50-meter mezzanine, at the ends of which platform elevators have been placed.

The special construction of the elevators allows for constant product transport, without decreasing the expected efficiency.

AUTOMATED TRANSPORT SYSTEM

The new logistic center of WIX-FILTRON required improved internal communication. W.P.I.P. prepared a concept of highly efficient logistic system based on automated pallet transport from production area to the warehouse. On the way to the warehouse, the pallets are automatically wrapped in plastic.

From the point of view of both the mechanics and automatics, the system is very user-friendly. The user’s role is limited to delivering a pallet from production area to a special feeding station and pushing the "START" button. The crown of the whole system is the automatic plastic wrapping machine that not only adjusts the wrapping process to the height of the pallet, but also has numerous programmable parameters allowing, for example, to wrap pallets with very light boxes on them. In the warehouse area, a special buffer system makes it possible to collect the pallets with forklifts directly from the conveyors.

MULTILEVEL TRANSPORT LINE

Due to their dynamic growth, INTER-TEAM decided to modernize their central distribution warehouse in Natolin near Grodzisk Mazowiecki.

The investment mainly included improvement of the internal transport system, which is one of the key elements supporting the order completion process. The system of internal transport collects containers, with parts gathered according to the orders, from a 4-level mezzanine system equipped with shelves, on which products are stored and assembled based on the manual scanner system. Afterwards, the transport system brings the containers to the ground level, to the packing and shipping area, automatically sorting the containers according to their shipment routes.

ISO 8 CLEANROOM ASSEMBLY HALL

The construction of Production Plant in Międzyrzecze for ESSEL PROPACK POLSKA Sp. z o.o. included general contracting of an assembly hall, a warehouse and a 2-story office building with a total area of 10,000 m² (ISO 8).

The two-nave hall has been made of steel frame with walls from ASTRON. The assembly section of the hall with an area of 4800 m² has been made as a cleanroom class 10,000.

ESSEL PROPACK POLSKA is the biggest and most modern object among over twenty production plants of the Hindu ESSEL PROPACK company - world leading producer and supplier of plastic packaging in the form of plastic and laminated tubes for cosmetic, pharmaceutical, food and other industries.

Hala produkcyjna - układy przygotowania powietrza
Hala produkcyjna w klasie czystości ISO 8

BSL3+ VIROLOGICAL LABORATORY

We’ve designed and built a referential BSL3+ virological laboratory for the REGIONAL SANITARY AND EPIDEMIOLOGICAL STATION in Warsaw.

We’ve also modernized the existing rooms and the adjoining corridor on the 2nd floor, designed for offices and sanitary facilities. The scope of works included also the modernization of rooms on the 3rd floor of the Station in Warsaw, designed as a machine room - a set of devices for purifying and heating air for the laboratory section, including the BSL3+ laboratory.

As a result of the preformed works, the Referential BSL3+ (Biological Safety Level 3 plus) Virological Laboratory and a number of auxiliary BSL2 laboratories have been constructed.

Drzwi gazoszczelne z kontrolą dostępu
Umywalka z oczomyjką oraz śluza materiałowa z lampą UV i mechanizmem interlock

SPECIAL ISOLATION UNITS

We’ve made special isolation areas for patients with highly contagious diseases – a comprehensive modernization of isolation units.

The scope of works included: preparing a concept; preparing a full technical project for all systems (ventilation, automatics, electricity) and general constructing of isolation areas for patients with highly contagious diseases, including a comprehensive modernization of isolation units; executing the start-up of the ventilation system for other systems; testing and launching the system; preparing and delivering full as-built documentation; training for technical, medical and auxiliary personnel; submitting work procedures; warranty and post-warranty service.

Pomieszenie chorych
Fragment maszynowni centralnego oczyszczania powietrza z zastosowaniem urządzeń Ganano 310

ISO 7 LABORATORY

We’ve built a laboratory of ISO 7 cleanliness class.
Area: 12.5 m²
Equipment:

entrance airlock with access control
ESCO airlock with interlocking system
fan filter units FFU
laminar flow cabinet
ESCO pass-through chambers

Komora laminarna
Śluza wejścia

GROUP OF LABORATORIES

The implementation of this investment consisted in designing and constructing a two-story building with an area of 3,000 m², including organic synthesis laboratory, analytical laboratory, formulation and technology laboratory, and office and technical sections.

The laboratories in the building are designed for conducting research projects that aim at developing generic drugs with the use of new technologies of organic synthesis, analytical support and existing technologies.

The description of works carried out in the laboratories:

Organic Synthesis Laboratory (LSO)

synthesis of intermediates and finished products of drugs (API) on laboratory scale,
preparing DMF files.

Analytical Laboratory (LA)

analysis of intermediates and finished products,
analysis of raw materials, intermediates and finished products obtained during preformulation and formulation stages,
preparing registration documents.

Formulation and Technology Laboratory (FIT) with an area of about 170 m² and cleanliness class „D” – ISO 8

developing technology for formulation of drugs in solid state

Work with dangerous materials (toxic, flammable, explosive) is performed in the labs. The works with toxic and flammable or explosive substances are performed under fume hoods or with the use of local air extractor. Solvents are stored in fireproof cabinets, whereas reagents are stored in ventilated cabinets under fume hoods.

CLEANROOM ISO 7 ASSEMBLY HALL

In 2013, Lakma, a Polish producer of household chemistry, decided to introduce a new product on the Polish market. PERLUX washing capsules combine the benefits of a premium washing product, stain remover powder and a descaling product. PERLUX are highly concentrated washing capsules with powder and gel. With this hybrid technology, the product combines the best qualities of washing powders and gels.

The completion of the investment consisted in:

Building a cleanroom with an area of 1,100 m², according to IFS.
Changing the flooring to epoxy-quartz in the whole hall (5,000 m²).
Constructing two silos for storing loose products, with weighing and unloading systems and a transport system to the mixer.
Delivery and assembly of 3 stations for unloading big bags that work simultaneously and 2 big bags unloading stations with weighing system and transport system to the mixer.
Creating a system for receiving finished products and for transporting them from the mixer to the packing machine.
Building a central dust extraction system and connecting all the parts to the system.
Preparing executive design including electrical wiring, automatic and control systems.

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